8 Best Tips in Choosing an Industrial Water Softener

Maintaining smooth operations within industrial facilities requires high-quality water. Minerals like calcium and magnesium that cause such hardness may lead to serious problems like scale build-up on machinery, lower efficiency, and higher maintenance costs. And the solution is. An excellent industrial water softener will help choose the right one to make your operating process more efficient and help prolong the lifespan of your equipment. Here are eight valuable tips that will help you choose the perfect industrial water softener for your needs.

1. Test Your Water Hardness

The very first step while deciding on an industrial water softener is to know what the level of hardness in your water supply is. Carry out a water test to know the concentration of minerals such as calcium and magnesium. These results will help you choose a system that can handle the level of hardness in the water. If the water you need to soften is harder, it will require a better solution to remove the surplus minerals.

2. Know Your Plant's Water Demand

Knowing how much water your plant uses per day is also very critical in the right choice of industrial water softener. Large businesses consume large amounts of water, so your water softener has to be designed for high demand at all times. The steady availability of softened water to let your plant run continuously will call for a system that can easily pass the maximum rate of flow into your facility without dropping on efficiency.

3. Select the Right Capacity for Softener

Capacity undeniably plays a role in an industrial water softener. The capacity of a softener is defined as the volume of water that needs to be treated by removing hardness from it before it requires regeneration. To prevent the hassle and inefficiency of frequent regeneration cycles, ensure to opt for a water softener with sufficient capacity to meet the demand of your facility. Higher grain capacities are ideal for businesses with heavy usage of water and harder water supplies.

4. Explore Types of Regeneration

There are various regeneration techniques available for industrial water softeners, and selecting the right one can make a difference in how effectively your system works or in costs operationally. Below are some of the common techniques included:

Time-Initiated Regeneration: Regenerates according to a pre programmed schedule. This is easy, but this technique may not be cost-effective if your water usage depends on specific days of the week or shifts in an industrial facility.

Metered Regeneration: measures the actual quantity of water used and will regenerate on a preset volume of treated water. It is more efficient for facilities with variable water usage.

Demand-initiated regeneration: it automatically initiates, taking into account the systems' calculations of when regeneration should take place to maximize efficiency and conserve water.

The best regeneration method will be determined by your facility's usage patterns and overall operational needs related to water usage.

5. Consider Your Pre-Treatment Requirements

When industrial facilities have water with impurities other than just being hard, pre-treatment may be required. Impurities from sediment, iron, chlorine, or other contaminants can cause damage to the resin bed of your softener and may reduce the performance of your softener. An industrial water filter can also be installed as a pre-treatment to remove such impurities from the water so that it will function properly with your water softener. This additional layer of treatment not only can protect your softener but also protect your equipment in case the water is untreated and could cause serious damage to your equipment.

6. Optimize for Energy Efficiency

As mentioned earlier, an industrial water softener is supposed to save you money through a reduced operating cost. On the environmental level, an energy-efficient water softening system not only has a general minimal environmental impact but also optimizes water, salt, and energy use in regeneration cycles. Energy-efficient industrial water softeners will save you utility dollars while making your operation even more sustainable. Some systems have usage-monitoring advanced technology that adjusts the regeneration time to get the maximum efficiency.

7. Check Material Durability and Build Quality

Industrial water softeners are exposed to very harsh conditions, and the investment in a system should have high-quality material. The tanks and premium-grade resin ensure durability long time for the system. It is going to take a rough build well with its high pressure and tough environmental background without compromising performance. And it can save you from costly repairs along with this, and your system is going to last longer.

8. Maintenance and Technical Support Considerations

Maintenance requirements are quite different with various industrial water softeners. Regular maintenance is required to make sure your water softener works well. So, select one that has a very simple and easy process for maintenance. Many industrial water treatment systems have service contracts that include scheduled inspections and servicing. A model with automated alerts for maintenance and an easily accessed support network can ensure less time spent offline and increased life for your water softener.

Considering these tips shall guide you toward the right decision in choosing an industrial water softener for your facility. Each is designed to help you pick a system that meets your specific water needs while giving efficiency and reliability in the long run.

Conclusion

Selecting the right industrial water softener is an essential step to obtaining a successful and cost-effective operation. At Bounten Global, we provide customized solutions for water treatment industrial systems to achieve business optimality in terms of quality water and equipment performance. Our highly reliable water softener design meets the unique needs of an industrial setting with a promise of a failure-free and efficient service for water treatment.